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Hybrid TRUs Gain Ground in Refrigerated Trucking
Utility Trailer, Kroger and PLM Embrace Greener Fleet Options
Transport refrigeration unit technology for temperature-controlled trailers has expanded beyond conventional diesel-powered refrigeration units to a growing number of greener alternatives, including diesel-electric hybrids and, in some cases, entirely electric options.
Hybrid TRUs can run on diesel over the road and plug into an electric power source when they are loading, unloading or being used for storage to enhance energy efficiency and reduce emissions.
, through a joint venture with , offers single-temperature and multi-temperature hybrid TRUs, powered by diesel or shore power, for its 3000R line of refrigerated trailers.
鈥淒emand for hybrid has been strong, especially in California,鈥 said Steve Bennett, Utility鈥檚 president and chief operating officer.
Hybrid systems meet the California Air Resources Board鈥檚 ultralow emissions standard, he added.
鈥淩unning the TRU on shore power cuts the noise dramatically, so if a trailer is parked at a grocery store dock in a residential neighborhood, neighbors aren鈥檛 disturbed when the TRU is plugged in,鈥 Bennett said.
At the same time, running the unit on shore power is generally half the cost of diesel, he said, adding that grocery and food service customers including Kroger, Albertsons, Golden State Foods and H-E-B have been adding 480-volt plugs to docks at their warehouses and stores.
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The Kroger Co. operates 175 Cargobull hybrid TRUs, including 125 in its private fleet for Ralphs, its supermarket chain in California.
鈥淲e are getting some good feedback from our warehouses on how quiet they are to operate and no complaints from drivers or our shops,鈥 said Dan Umphress, Kroger鈥檚 manager of fleet services.
Kroger also has reserved 10 battery-electric Tesla Semis and is working to take delivery of the first two zero-emission tractors, Umphress said.
The Tesla Semi features electric power takeoff, giving it the capability to run refrigerated trailers.
Cargobull TRUs and the Tesla Semi are compatible, Utility鈥檚 Bennett said. 鈥淯tility will supply Cargobull TRUs [to Kroger] that can be powered via ePTO.鈥
Dan Priestley, senior manager of the Tesla Semi program, highlighted the vehicle鈥檚 ePTO feature during a presentation in April at the 2025 Advanced Clean Transportation Expo in Anaheim, Calif.
Electric Units Show Strong Performance
, a refrigerated trailer leasing provider with more than 15,000 temperature-controlled trailers, began using some electric TRUs more than five years ago and today has about 86 electric units from a mix of manufacturers and featuring various technologies, including solar, battery pack and wheel regenerative technology, said Alan Gassler, national account support and zero-emission operations and sales analyst at the company.
鈥淲e make sure we鈥檙e diversified,鈥 he said. 鈥淭his way as technologies change and improve, we can pivot when necessary.鈥
Asked about the pros and cons, Gassler said, 鈥淲hat we鈥檙e seeing in regard to cooling is it鈥檚 mimicking the diesel counterparts. There aren鈥檛 really load loss issues that we鈥檝e run into.鈥
The units record slightly higher uptime, too, which he attributed to fewer components requiring maintenance.
鈥淲e鈥檙e seeing a lot of upfront cost savings once these units get into running day-to-day routes,鈥 Gassler added, noting the advantage of fixed kilowatt prices.
Manufacturers have developed electric units that meet current CARB regulations and can be plugged in at the dock, 鈥渂ut since there鈥檚 not enough infrastructure for that to happen, this is not necessarily being enforced,鈥 observed Joel Bishop, regional sales director at Great Dane.
California-based refrigerated carriers are required to register their refrigeration units with CARB, Bishop and others noted.
鈥淭hey receive a number that must be displayed on the unit,鈥 he added. 鈥淚t is not required of out-of-state carriers, but is strongly recommended.鈥
Compliance officers from CARB conduct inspections directly at shipper locations and check all the units for compliance. In addition, trucking companies are required to keep current logs for when they get inspected and to be 100% in compliance.
鈥檚 Vector trailer TRU incorporates a small diesel engine that drives a generator that produces electricity for electric refrigeration. Carrier鈥檚 line of hybrid equipment includes single-temp and multi-temp reefer units.
At ACT Expo, Carrier Transicold exhibited its new Vector 8200, which it described as an 鈥渁ll-electric, engineless TRU for single or multi-temperature trailer storage鈥 with options to cool one-, two- or three-compartment trailers.
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Carrier also introduced Vector eCool, a 鈥減ower management architecture that maximizes energy efficiency from regenerative and grid-supplied electricity.鈥 In-wheel electric motors generate up to 160 kilowatt-hour peak power, the company said.
Last year, announced an integration of its hybrid trailer refrigeration units and electric TRUs with Range Energy鈥檚 eTrailer system. Range鈥檚 system, which equips trailers with a high-voltage battery and an electric axle, can provide zero-emission electric power for trailer refrigeration.
鈥淎lthough the pace of electrification has decelerated at large, we鈥檙e seeing steady interest in our hybrid and electric TRU options,鈥 said Chris Tanaka, vice president of product management at Thermo King Americas.
Fleets operating in urban environments or states with more aggressive emissions regulations are among the most curious, he added.
Infrastructure, Training Challenges Remain
As customers explore pilot programs or transition a portion of their fleet to hybrid or electric TRUs, infrastructure and total cost of ownership remain key considerations, Tanaka said.
鈥淐harging infrastructure is limited, particularly at common route stops like truck terminals and distribution centers, which can make consistent access to power difficult,鈥 he explained. 鈥淭ransitioning between power sources may also require additional driver training or changes to operational workflows.鈥
Electric TRUs also can add weight, reducing overall payload capacity and influencing route planning and load strategies, Tanaka added.
Gassler of PLM noted that battery health is another challenge.
鈥淲ith the eTRUs you really have to start monitoring battery voltage and overall kilowatt output to ensure that your batteries are in good health, as well as to make sure there鈥檚 enough power to run these routes without the risk of the unit going down,鈥 he said.

(John Sommers II for Transport Topics)
Utility Trailer鈥檚 telematics system, TrailerConnect, which is standard on 3000R models with Cargobull TRUs, monitors components such as the compressor and electric fan motors. The system also monitors trailer health, including the trailer electrical system, antilock braking system and tire inflation, and sends notifications, Bennett said.
Carrier Transicold鈥檚 Lynx Fleet telematics platform is integrated with the TRU, tracking locations and monitoring temperatures, delivering analytics and remote diagnostic capabilities, and providing 鈥渄ata and intelligence鈥 to fleet managers, the company said. For electric TRUs, it tracks battery voltage, temperatures, charging cycles and overall battery health.
In May, Carrier acquired Addvolt, which specializes in battery-electric and power management technologies for electric refrigeration systems.
Deploying hybrid or electric units demands operational adjustments and training, vendors and fleet managers said.
鈥淵ou have to be very tight in the standard operating procedures you put in place because it could change how you鈥檙e loading,鈥 PLM鈥檚 Gassler said. 鈥淎t the end of the day, if you鈥檙e not charging these things, they鈥檙e not going to run.鈥
Gassler recommended a holistic approach when evaluating operations and making sure everyone is trained up.
鈥淎 big success for us was putting together 鈥榦ne-pagers鈥 鈥 step-by-step guidance for drivers and operations personnel,鈥 he explained. 鈥淭he one-pagers, tailored to each customer, have been big wins for us.鈥
Fleets can also partner with electric utilities. Grants for infrastructure assistance are available in California. For example, The Carl Moyer Program, a partnership between CARB and California鈥檚 35 local air districts, provides grant funding for 鈥渃leaner-than-required鈥 engines and equipment.
The Bay Area Air District, based in San Francisco, periodically offers grants for zero-emission transport refrigeration units. It most recently was taking applications for grants that could provide $100,000 per TRU or 80% of the cost of the TRU, whichever is lower.
鈥淚t can鈥檛 be done overnight,鈥 Gassler noted. 鈥淓specially if you have to work with municipalities or utilities. Some projects can take years before you鈥檙e even able to plug in a unit.鈥
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